100T 2500MM Electro-hydraulic Servo CNC Plate Press Brake Bending Machine for Bending Various Metal Materials

100T 2500MM Electro-Hydraulic Servo CNC Plate Press Brake Bending Machine for Bending Various Metal Materials

The 100T 2500MM Electro-Hydraulic Servo CNC Plate Press Brake is a high-precision machine designed for bending a wide range of metal materials, including mild steel, stainless steel, aluminum, and more. Utilizing advanced electro-hydraulic servo technology, this machine offers superior control, high efficiency, and energy savings, making it ideal for precision bending in both small-scale and large-scale metal fabrication industries.

Key Features:

• Maximum Bending Force: 100 tons

• Bending Length: 2500mm (2.5 meters)

• Servo-Electric Control: Electro-hydraulic servo system provides accurate control of the machine’s movement, offering high-speed operation with minimal energy consumption.

• Advanced CNC System: Equipped with a high-performance CNC system for precise and automatic control of the bending process. Options include popular systems such as CYBELEC DNC, DELEM, or other user-preferred CNC solutions.

• Precision and Accuracy: Capable of high-precision bending with repeatable accuracy of ±0.01mm. The advanced servo control system allows for precise adjustments of the backgauge and ram positioning.

• Hydraulic System: The machine features a top-quality hydraulic system with components from renowned brands like Bosch (Germany), ensuring reliable performance and longevity.

• Flexible Operation: The press brake supports a range of bending operations, including air bending, bottoming, and coining, making it suitable for various materials and thicknesses.

• Efficient Energy Usage: The electro-hydraulic servo system significantly reduces energy consumption compared to traditional hydraulic press brakes, resulting in lower operating costs.

• Durable Construction: The robust machine frame is designed for stability and vibration resistance, ensuring precise bending and a long service life.

Technical Specifications:

• Bending Force: 100 tons

• Bending Length: 2500mm

• CNC System: High-precision CNC controller (CYBELEC DNC, DELEM, etc.)

• Stroke: Adjustable stroke for different bending applications.

• Backgauge: Servo-controlled backgauge for quick and accurate positioning.

• Maximum Open Height: 500mm

• Ram Speed: Adjustable speed for different materials and bending types.

• Working Speed: Variable, with the ability to adjust based on the required operation.

• Control Precision: ±0.01mm repeatability for bending positions and backgauge.

Advantages:

1. High Precision: The servo-driven system allows for incredibly accurate positioning of the ram and backgauge, delivering high-quality bending results with minimal material waste.

2. Energy Efficient: The electro-hydraulic servo system reduces energy consumption compared to traditional hydraulic press brakes, resulting in significant cost savings over time.

3. User-Friendly Interface: Equipped with an easy-to-use CNC control system, the press brake features an intuitive interface for programming and operation. The system includes real-time monitoring and error diagnostics.

4. Flexible Bending Options: The press brake can bend a variety of materials, including mild steel, stainless steel, aluminum, and non-ferrous metals, with various thicknesses.

5. Low Maintenance: The electro-hydraulic system reduces wear and tear on mechanical components, extending the machine’s lifespan and reducing maintenance requirements.

6. Improved Productivity: With its high speed, precision, and energy efficiency, the press brake improves productivity in sheet metal fabrication, reducing cycle times and increasing throughput.

Applications:

The 100T 2500MM Electro-Hydraulic Servo CNC Plate Press Brake is ideal for industries requiring high-precision metal bending, including:

• Automotive manufacturing (bending of parts like chassis, panels, and brackets)

• Aerospace (bending components for aircraft and spacecraft)

• Construction (bending of structural metal components like beams and columns)

• Electrical equipment (bending metal housings and components)

• Sheet metal fabrication (producing various metal parts for different applications)

This machine is designed to meet the growing demand for high-precision bending in modern metalworking shops, providing a versatile solution for a wide range of bending tasks.

Technical Parameters

Key Features:

1. High Precision Control System
   This press brake is typically equipped with Swiss CYBELEC DNC systems or Dutch DELEM series control systems, which incorporate advanced CNC technology to precisely control the bending angle, position, speed, and other parameters, ensuring high processing accuracy and production efficiency.

2. Advanced Transmission System
   It is equipped with Japanese Yaskawa servo motors and Taiwan Hiwin ball screws for the transmission system. This combination ensures precise control of the ram movement and improves the stability and accuracy of the machine’s operations by minimizing transmission errors.

3. Efficient Hydraulic System
   The hydraulic system uses components from Germany’s BOSCH brand, which provides efficient energy conversion and stable working pressure. This ensures stable operation during the bending process and high productivity.

4. High-Quality Electrical Components
   The press brake uses electrical components from France’s Schneider, ensuring high reliability and long service life, which helps in maintaining stable machine operation.

5. Durable Seals
   Seals from France’s STARK (SDA) are used, offering excellent wear resistance and high-temperature tolerance, ensuring the hydraulic system remains stable over long periods.

6. Accurate Linear Scales
   The press brake is equipped with German HEIDENHAIN linear scales to monitor the downward position of the ram with high precision, providing accurate feedback and ensuring the bending process maintains its precision.

Applications:

The Electro-Hydraulic Servo CNC Press Brake is primarily used in the manufacturing of high-precision sheet metal products such as:

• LCD TV frames

• Precision electronic enclosures

• Automotive parts

• Aerospace components

• General sheet metal fabrication

Applications of the Electro-Hydraulic Servo Press Brake

The Electro-Hydraulic Servo Press Brake is widely used in various industries, including:

1. Automotive Manufacturing: For bending metal parts like body panels, brackets, and chassis components.

2. Aerospace: For bending lightweight yet durable materials such as aluminum and titanium in aircraft manufacturing.

3. Construction: For fabricating structural components such as beams and frames.

4. HVAC and Electrical Equipment: For bending sheet metal used in ducts, electrical enclosures, and other systems.

5. General Metal Fabrication: Ideal for custom sheet metal work and prototypes requiring high precision.