1600mm Automatic Deburring Machine for Sheet Metal with Sand Belt And Roller Brush

I. Main Processing Scope

Processed Products:

• Stainless steel, carbon steel, aluminum plates, copper plates, and various non-ferrous metals.

Equipment Functions:

• This equipment is a combination model featuring a dry sand belt station and eight groups of universal sand pad roller brush stations. It is mainly used for:

• Removing burrs from the edges and holes of workpieces.

• Surface treatment of metal sheets, including hairline finishing, oxide skin removal, and polishing.

• Particularly suitable for removing burrs generated during processes such as stamping, shearing, laser cutting, plasma cutting, and flame cutting. It can remove burrs comprehensively and efficiently, ensuring uniform small R-curve edges and holes. The processing is safe and reliable, and the workpiece quality is perfect.

II. Equipment Working Principle

Initial Processing:

• The equipment first uses a sand belt station to remove larger burrs and slag particles from the workpiece surface.

Fine Processing:

• The eight groups of universal sand pad roller brushes work in tandem, with adjacent rollers rotating in opposite directions and combining in an orbital motion. This process uses centrifugal grinding, scraping, and filing to remove burrs from the edges and holes, ensuring no blind spots and creating a uniform R-angle (the size of the R-angle can be adjusted by choosing different abrasive belts).

Independent Operation:

• The sand belt station can operate independently for tasks such as hairline finishing, polishing, oxide skin removal, and slag removal.

• The sand pad roller brush station can also run independently to achieve 360-degree burr removal, particularly effective for laser-cut or CNC-punched parts with protective films. It removes burrs thoroughly without damaging the film or scratching the workpiece surface.

Conveyor System:

• The system features a powerful vacuum negative pressure adsorption to ensure the workpieces remain securely fixed during processing. For workpieces larger than 50mm x 50mm (without holes), it can process without tooling. Special workpieces can use custom fixtures for secure processing.

Wet Dust Extraction System:

• Equipped with a wet vacuum dust extraction system, it effectively reduces safety risks and processes grinding dust efficiently. The high-pressure, high-flow fan captures the grinding dust and filters it through water spray, ensuring clean air is released into the atmosphere and providing a safe, clean working environment.

III. Equipment Advantages

Increased Production Efficiency:

• Continuous feeding and through-processing help meet large batch order processing needs, significantly improving production efficiency.

Improved Product Quality:

• The surface treatment of the processed workpieces is consistent, far exceeding manual processing, ensuring each workpiece meets high-quality standards.

Cost Savings:

• The cost of processing per unit area is much lower than manual processing, offering greater economic efficiency.

Safety & Environmental Protection:

• The dust absorption system and environmental design effectively improve the working environment, reduce harm from dust, and recycle grinding metal powder for eco-friendly production.

IV. Main Technical Parameters

1600mm Automatic Deburring Machine for Sheet Metal with Sand Belt and Roller Brush

The 1600mm Automatic Deburring Machine is a highly efficient solution for deburring, edge rounding, and surface finishing of sheet metal parts. It integrates a sand belt and roller brush system, designed to handle a wide range of metal materials including carbon steel, stainless steel, aluminum, copper, and other non-ferrous metals. The machine is ideal for processing parts with burrs generated from punching, laser cutting, shearing, plasma cutting, and flame cutting.

Key Features & Benefits:

1. Versatile Processing Range:

• Suitable for Various Metals: Carbon steel, stainless steel, aluminum, copper, and non-ferrous metals.

• Edge and Hole Deburring: Effectively removes burrs from edges and holes, achieving a smooth finish and small R-angle effect.

2. Sand Belt and Roller Brush Combination:

• The machine utilizes a dry sand belt for heavy deburring, slag removal, and surface finishing.

• Roller Brushes are used for finer burr removal, edge rounding, and ensuring an even surface, especially for inner holes and corners.

3. Precision and Quality:

• Achieves a consistent finish with no impact on workpiece accuracy.

• Uniform R-angle: Adjustable R-angle size depending on abrasive belt and processing settings.

• Safe and Reliable Process: The machine ensures high-quality results without damaging the workpiece or coating (if present).

4. Independent Operation of Sand Belt and Roller Brushes:

• The sand belt station can operate independently for processes like polishing, deoxidation, and surface cleaning.

• The roller brush station can work on burr removal without leaving any dead angles, especially for laser-cut and CNC-punched sheet metal.

5. Automatic Feeding and Continuous Operation:

• Automatic feeding mechanism allows continuous processing for high-volume production.

• The machine can meet processing volume demands for large orders.

6. Vacuum System:

• A strong vacuum system ensures workpieces are securely fixed during processing.

• Wet vacuum cleaner efficiently handles dust and reduces safety risks by filtering out grinding dust and metal particles.

7. Energy and Environmental Efficiency:

• The vacuum system also supports dust collection and filtration to ensure a clean working environment.

• The machine is designed for low energy consumption and environmentally friendly operation.