DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.

Feedback

loading

Share to:
sharethis sharing button

Deburring Machine for Sheet Metal

Deburring Machine for Sheet Metal
A deburring machine for sheet metal is an advanced industrial tool designed to remove burrs, sharp edges, oxide layers, and surface imperfections from metal sheets. This machine is essential for improving product quality, enhancing safety, and preparing metal surfaces for subsequent processes such as painting, coating, or welding.
Availability:
Quantity:
  • LSP1350

1350mm Deburring Machine for Sheet Metal

lsp (3)

The 1350mm Deburring Machine for Sheet Metal is an industrial-grade, precision-engineered machine designed for efficient deburring, edge rounding, oxide layer removal, and surface finishing on metal sheets. Built with advanced technology, it delivers high-quality results, ensuring that metal sheets are thoroughly processed for enhanced safety, aesthetics, and readiness for subsequent finishing or fabrication steps. This machine is especially suited for industries requiring consistent, high-performance sheet metal processing, such as automotive, aerospace, construction, electronics, and general manufacturing.

Key Specifications and Working Parameters

  1. Working Width: Up to 1350mm, allowing for processing a wide range of sheet sizes.

  2. Material Thickness Range: Handles sheet metal thicknesses from 0.5 to 80mm, making it versatile for both thin and thick materials.

  3. Conveyor Speed: Adjustable from 0.5 to 6 m/min, offering precise speed control to meet diverse processing requirements.

  4. Processing Speed and Efficiency: This machine employs variable-frequency control, allowing operators to optimize feed rates for different materials and burr severity.

  5. Minimum Workpiece Size: Capable of securely processing pieces as small as 50mm x 50mm, thanks to its adaptable conveyor system with both magnetic and vacuum-based options.

  6. Abrasive Tools: Equipped with an advanced 2400mm x 1600mm sanding belt and multiple 350mm x 550mm disc brushes, designed for longevity and effective surface treatment.

  7. Dust Extraction: An integrated dust collection system with a capacity of 5000 m³/h provides excellent dust capture and a clean work environment.

Key Features and Functionality

  1. Deburring and Edge Rounding: This machine is equipped with a high-performance sanding belt station and eight sets of rotary brush heads specifically designed for effective deburring and edge rounding. The brushes rotate counter to each other to create a 360° effect, allowing for comprehensive deburring on all sides and uniform edge rounding up to a 2mm radius. This ensures that all sharp edges and burrs are removed, leaving a safe, rounded edge that is comfortable to handle and minimizes the risk of injury.

  2. Oxide Layer Removal and Surface Finishing: The machine is engineered to remove oxide layers and any residual material from the sheet’s surface. Oxide removal is essential for sheets that have undergone laser cutting, plasma cutting, or similar processes, as it prepares the material for downstream applications such as painting, coating, or welding. Additionally, the machine polishes and smooths the surface, leaving a refined, consistent finish that enhances the aesthetic and functional qualities of the material.

  3. Efficient Dust Collection and Environmental Safety: Equipped with an advanced dust extraction system, this machine effectively captures dust, grinding debris, and metal particles. Dust is collected into a separate chamber using a high-flow fan, where it is trapped in a water bath for safe disposal. This system not only contributes to environmental sustainability by preventing dust and particulates from contaminating the workspace, but also enhances worker safety by improving air quality. Furthermore, it allows for the recycling of metal particulates, minimizing waste and supporting eco-friendly manufacturing practices.

  4. Precision Control and Automation: This deburring machine is operated through a touch-screen PLC interface, which allows operators to easily adjust parameters such as workpiece thickness, feed speed, and abrasive speeds. The brush and sanding belt positions can be fine-tuned with servo-driven control for a high degree of precision, achieving a resolution of 0.01mm. This precision is particularly important when processing sensitive materials or achieving specific surface finishes, as it allows for a highly controlled, repeatable process.

  5. Versatile Conveyor System with Secure Workpiece Holding: To accommodate different materials and workpiece sizes, the machine includes a conveyor system with optional magnetic and vacuum hold-down functions. For ferromagnetic materials such as carbon steel, a strong magnetic hold-down system secures the workpiece during processing. For non-magnetic materials such as aluminum and stainless steel, a vacuum system provides reliable hold-down support, ensuring stable, consistent processing even on small or delicate pieces. This system allows for rapid pass-through processing, which enhances throughput and meets high production demands.

  6. Enhanced Brush System for Uniform Processing: The eight rotary brushes are configured in a way that ensures even wear and consistent performance over time. These brushes are counter-rotating and operate around a central axis, providing full 360° coverage and thorough processing from all angles. Additionally, the machine allows for differential height and RPM adjustments between the inner and outer brushes, making it possible to use different types of brushes simultaneously. For instance, abrasive brushes can be paired with oxide-removal brushes to perform multiple functions in a single pass, thus enhancing efficiency and flexibility.

Advantages and Benefits of the 1350mm Deburring Machine

  1. Consistent Quality Across Batches: This deburring machine guarantees uniform surface quality, with precise, repeatable performance across all batches. By eliminating manual deburring, it ensures consistent edge rounding, oxide removal, and surface finish quality, helping manufacturers meet strict quality standards.

  2. Increased Production Efficiency: Designed with a pass-through configuration, this machine supports continuous feeding, which drastically reduces production time and supports high-volume output. This efficiency is further enhanced by the adjustable feed speeds and independently operable sanding belt and brush stations, which provide operational flexibility based on production needs.

  3. Cost Savings Through Automation and Durability: Automation reduces the need for manual labor, lowering production costs. The machine’s durable build, precision control systems, and long-lasting abrasive tools also minimize maintenance and downtime, providing additional cost savings.

  4. Safety and Workplace Improvement: The machine’s design prioritizes operator safety, featuring a sealed dust extraction system to contain airborne particles and reduce workplace hazards. The rounded edges produced by the machine contribute to safer handling of metal parts, reducing the risk of injuries related to sharp edges.

  5. Eco-Friendly Production with Recyclable Metal Recovery: By capturing and separating metal particulates through the dust extraction system, this machine promotes resource recovery and reduces environmental waste. The use of wet filtration within the dust collection system also minimizes airborne dust, supporting a cleaner and more sustainable work environment.

Applications and Industry Relevance

This deburring machine is suitable for a variety of industrial applications:

  • Automotive and Aerospace: Ideal for components requiring high surface quality and safe handling, especially in environments where precision and performance are critical.

  • Metal Fabrication: Perfect for deburring, edge rounding, and finishing metal parts cut by laser, plasma, waterjet, or mechanical shearing, providing ready-to-use parts for assembly or further processing.

  • Construction and Heavy Equipment: Used to create smooth, durable metal components that can withstand harsh environmental conditions and high structural demands.

  • Electronics and Appliances: Ensures burr-free, polished surfaces that are essential for aesthetic and functional components.

Technical Summary

  • Max Working Width: 1350mm

  • Thickness Range: 0.5-80mm

  • Minimum Workpiece Size: 50mm x 50mm

  • Total Machine Power: 74.75KW

  • Conveyor Speed: 0.5-6 m/min

  • Abrasive Tools: Sand belt and disc brushes

  • Dust Extraction Volume: 5000 m³/h

  • Machine Dimensions: 4000mm x 2400mm x 2400mm

  • Weight: 6.5T

1 (1)

Previous: 
Next: 
Product Inquiry

content is empty!

About Company

More >>
DP GROUP, founded in 2016, offer professional laser solutions and sheet metal fabrication machinery. Headquartered in Hong Kong, we operate three factories in mainland China:
DPMach (Dongguan): Specializes in laser cutting, welding, and marking.
DGDY (Dongguan): Focuses on press brake machines with advanced Panel Bender technology.
DPQG (Foshan): Manufactures large tube laser cutting machines for pipes up to 800mm in diameter and 30 meters lenth.
We offer comprehensive OEM/ODM services and spare parts for diverse industries. Our R&D team of over 50 experts ensures cutting-edge innovations, while our international support team of 21 professionals provides global service.

 

Subscribe News

Call: +86-183-20885639 

Skype: ronghui2086
Copyright © 2018 DAPENG LASER TECHNOLOGY CO., LTD All rights reserved.  Site Map