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LSP1600
The 1600mm Deburring Machine for Small Parts is designed specifically for high-precision deburring, edge rounding, and surface finishing on small and intricate metal parts. Whether used in high-volume manufacturing or specialized applications, this machine is engineered to deliver exceptional quality in edge and surface preparation while maintaining high productivity and consistency across a range of small parts. With a wide range of applications in industries such as automotive, aerospace, electronics, medical devices, and general manufacturing, this deburring machine meets the demand for consistent, high-quality finishes on delicate and complex small components.
1. Main Features and Functions
Precision Deburring and Edge Rounding: The 1600mm deburring machine is equipped with advanced abrasive belt and brush technology designed to accurately remove burrs and sharp edges. This machine effectively deburrs parts without compromising the precision of small components, providing smooth and rounded edges with controlled R-radii. Edge rounding is adjustable, with the capability to achieve radius values up to 2mm, offering versatility for different production requirements.
Versatile Applications: Designed for small components, the machine can handle a variety of materials including stainless steel, carbon steel, aluminum, copper, and other non-ferrous metals. This versatility makes it ideal for intricate parts used in sensitive industries where quality and safety are paramount. The machine’s flexibility also allows for application across multiple production processes, including those involving laser cutting, stamping, punching, and CNC machining, enabling comprehensive finishing solutions in one machine.
Enhanced Conveyor System: The machine features a strong vacuum suction system to secure small parts (minimum size of 50mm x 50mm) during processing, ensuring stable and precise handling throughout. This system is especially beneficial for small parts that require stability and precise deburring, as it prevents parts from shifting, thus avoiding damage or inconsistent results. Additionally, a magnetic hold-down system can be added to enhance stability for ferrous metals, making the machine highly adaptable to both magnetic and non-magnetic materials.
Flexible Abrasive and Brush Configurations: Equipped with an abrasive belt station and eight disc brushes, this machine can independently or simultaneously perform various functions, including surface grinding, deburring, edge rounding, and oxide layer removal. The combination of abrasive belts and disc brushes ensures thorough treatment of all edges, contours, and holes, resulting in a uniform, high-quality finish without damaging or scratching the surface of small, delicate parts.
Intelligent Control System: The 1600mm deburring machine incorporates an NC PLC touch screen that allows users to easily set and adjust processing parameters, including conveyor speed, brush rotation speed, and abrasive belt pressure. This feature simplifies setup and enables quick changes to optimize results based on specific requirements, reducing downtime and making the machine accessible even for operators without extensive technical experience.
2. Working Principles
The deburring machine combines the functionalities of a dry abrasive belt station and disc brushes. Initially, the abrasive belt removes large burrs and surface irregularities from each part, including those generated by laser cutting, stamping, or punching. This first step ensures a uniform base surface, setting the stage for precision deburring.
The next stage involves the machine’s eight-disc brush assembly, which provides 360-degree deburring coverage. The counter-rotating brushes revolve around a central axis, applying a consistent brushing action across all surfaces, edges, and inner contours of the workpiece. This advanced brushing system not only removes burrs but also rounds off sharp edges, providing a safer and smoother finish.
For oxide layer removal, specific wire brushes are integrated into the disc brush assembly, enabling the machine to thoroughly clean metal surfaces and prepare them for further treatments such as coating or welding.
3. High-Efficiency Dust Collection and Environmental Protection
Environmental considerations are paramount in today’s manufacturing processes. This machine incorporates a high-performance dust collection system with an industrial wet vacuum that removes grinding dust, metal particles, and contaminants generated during processing. The dust collection unit ensures clean air by capturing fine particles and filtering them through water, which traps dust and metal powders for environmentally responsible disposal.
4. Advantages and Benefits
High-Quality Results: By delivering consistent, controlled deburring and edge rounding, the 1600mm deburring machine ensures the highest level of surface and edge quality. This is particularly important for parts that will undergo further assembly or finishing processes, as precise edge rounding improves safety and reduces potential points of wear or fracture.
Improved Production Efficiency: With a continuous feed design and automated processing capabilities, this machine significantly increases production output while maintaining quality. Its adjustable feed rate (0.5-6 m/min) allows for fine-tuning, making it adaptable for both high-speed production and precision processing on delicate parts.
Reduced Manual Labor Costs: By automating the deburring and finishing process, this machine reduces reliance on manual labor, helping to minimize human error and ensure consistency. It lowers per-unit processing costs, providing a significant return on investment for manufacturers producing high volumes of small parts.
Safety and Ergonomics: The machine’s user-friendly design and enclosed dust collection system protect operators from exposure to airborne particulates, enhancing workplace safety. It also reduces the risk of repetitive strain injuries associated with manual deburring and grinding, contributing to a healthier and safer work environment.
5. Technical Specifications
Maximum Processing Width: 1600mm
Workpiece Thickness Range: 0.5mm to 80mm
Minimum Part Size: 50mm x 50mm
Total Machine Power: 74.75kW
Abrasive Belt Size: Φ2400mm × 1600mm
Disc Brush Size: Φ350mm × 550mm
Conveyor Speed: 0.5-6 m/min (adjustable by frequency control)
Disc Brush Rotation Speed: 8-26 m/s, frequency adjustable
Disc Brush Revolution Speed: 1-15 r/min, frequency adjustable
Planetary Brush Heads: 8 brushes with 360° rotating action
Precision Control: Servo adjustment for processing thickness and brush compensation with 0.01mm accuracy
Dust Collection Volume: 5000 m³/h
Machine Dimensions: 4000mm (L) x 2400mm (W) x 2400mm (H)
Approximate Weight: 6.5 tons
6. Additional Features and Options
Customizable Brush and Belt Types: Different brush and abrasive belt types can be used to achieve specific surface finishes or handle materials with unique characteristics, such as delicate foils or pre-coated metals.
Touchscreen Control Panel: The PLC touchscreen allows operators to save preset programs, making it easy to switch between jobs and ensuring consistent results across production batches.
Magnetic Hold-Down Track: For ferromagnetic materials, a magnetic hold-down system provides additional stability, essential for handling thin or lightweight parts.
Wet or Dry Dust Collection: Depending on production needs, either a wet or dry dust collection system can be integrated, meeting environmental standards while keeping the workspace clean and safe.
Quick Change System for Consumables: Abrasive belts and brushes are designed for quick replacement, minimizing downtime and increasing operational efficiency.
7. Applications Across Industries
This deburring machine is ideal for small parts in sectors such as:
Automotive: Ensuring smooth edges and precise finishes on components such as brackets, clamps, and small stamped parts.
Aerospace: Providing high-precision deburring for safety-critical small parts.
Electronics: Preparing small metal parts with consistent surface finishes required for assembly in electronic devices.
Medical Devices: Ensuring burr-free, smooth edges on parts used in medical instruments, where safety and hygiene are paramount.
The 1600mm Deburring Machine for Small Parts is designed specifically for high-precision deburring, edge rounding, and surface finishing on small and intricate metal parts. Whether used in high-volume manufacturing or specialized applications, this machine is engineered to deliver exceptional quality in edge and surface preparation while maintaining high productivity and consistency across a range of small parts. With a wide range of applications in industries such as automotive, aerospace, electronics, medical devices, and general manufacturing, this deburring machine meets the demand for consistent, high-quality finishes on delicate and complex small components.
1. Main Features and Functions
Precision Deburring and Edge Rounding: The 1600mm deburring machine is equipped with advanced abrasive belt and brush technology designed to accurately remove burrs and sharp edges. This machine effectively deburrs parts without compromising the precision of small components, providing smooth and rounded edges with controlled R-radii. Edge rounding is adjustable, with the capability to achieve radius values up to 2mm, offering versatility for different production requirements.
Versatile Applications: Designed for small components, the machine can handle a variety of materials including stainless steel, carbon steel, aluminum, copper, and other non-ferrous metals. This versatility makes it ideal for intricate parts used in sensitive industries where quality and safety are paramount. The machine’s flexibility also allows for application across multiple production processes, including those involving laser cutting, stamping, punching, and CNC machining, enabling comprehensive finishing solutions in one machine.
Enhanced Conveyor System: The machine features a strong vacuum suction system to secure small parts (minimum size of 50mm x 50mm) during processing, ensuring stable and precise handling throughout. This system is especially beneficial for small parts that require stability and precise deburring, as it prevents parts from shifting, thus avoiding damage or inconsistent results. Additionally, a magnetic hold-down system can be added to enhance stability for ferrous metals, making the machine highly adaptable to both magnetic and non-magnetic materials.
Flexible Abrasive and Brush Configurations: Equipped with an abrasive belt station and eight disc brushes, this machine can independently or simultaneously perform various functions, including surface grinding, deburring, edge rounding, and oxide layer removal. The combination of abrasive belts and disc brushes ensures thorough treatment of all edges, contours, and holes, resulting in a uniform, high-quality finish without damaging or scratching the surface of small, delicate parts.
Intelligent Control System: The 1600mm deburring machine incorporates an NC PLC touch screen that allows users to easily set and adjust processing parameters, including conveyor speed, brush rotation speed, and abrasive belt pressure. This feature simplifies setup and enables quick changes to optimize results based on specific requirements, reducing downtime and making the machine accessible even for operators without extensive technical experience.
2. Working Principles
The deburring machine combines the functionalities of a dry abrasive belt station and disc brushes. Initially, the abrasive belt removes large burrs and surface irregularities from each part, including those generated by laser cutting, stamping, or punching. This first step ensures a uniform base surface, setting the stage for precision deburring.
The next stage involves the machine’s eight-disc brush assembly, which provides 360-degree deburring coverage. The counter-rotating brushes revolve around a central axis, applying a consistent brushing action across all surfaces, edges, and inner contours of the workpiece. This advanced brushing system not only removes burrs but also rounds off sharp edges, providing a safer and smoother finish.
For oxide layer removal, specific wire brushes are integrated into the disc brush assembly, enabling the machine to thoroughly clean metal surfaces and prepare them for further treatments such as coating or welding.
3. High-Efficiency Dust Collection and Environmental Protection
Environmental considerations are paramount in today’s manufacturing processes. This machine incorporates a high-performance dust collection system with an industrial wet vacuum that removes grinding dust, metal particles, and contaminants generated during processing. The dust collection unit ensures clean air by capturing fine particles and filtering them through water, which traps dust and metal powders for environmentally responsible disposal.
4. Advantages and Benefits
High-Quality Results: By delivering consistent, controlled deburring and edge rounding, the 1600mm deburring machine ensures the highest level of surface and edge quality. This is particularly important for parts that will undergo further assembly or finishing processes, as precise edge rounding improves safety and reduces potential points of wear or fracture.
Improved Production Efficiency: With a continuous feed design and automated processing capabilities, this machine significantly increases production output while maintaining quality. Its adjustable feed rate (0.5-6 m/min) allows for fine-tuning, making it adaptable for both high-speed production and precision processing on delicate parts.
Reduced Manual Labor Costs: By automating the deburring and finishing process, this machine reduces reliance on manual labor, helping to minimize human error and ensure consistency. It lowers per-unit processing costs, providing a significant return on investment for manufacturers producing high volumes of small parts.
Safety and Ergonomics: The machine’s user-friendly design and enclosed dust collection system protect operators from exposure to airborne particulates, enhancing workplace safety. It also reduces the risk of repetitive strain injuries associated with manual deburring and grinding, contributing to a healthier and safer work environment.
5. Technical Specifications
Maximum Processing Width: 1600mm
Workpiece Thickness Range: 0.5mm to 80mm
Minimum Part Size: 50mm x 50mm
Total Machine Power: 74.75kW
Abrasive Belt Size: Φ2400mm × 1600mm
Disc Brush Size: Φ350mm × 550mm
Conveyor Speed: 0.5-6 m/min (adjustable by frequency control)
Disc Brush Rotation Speed: 8-26 m/s, frequency adjustable
Disc Brush Revolution Speed: 1-15 r/min, frequency adjustable
Planetary Brush Heads: 8 brushes with 360° rotating action
Precision Control: Servo adjustment for processing thickness and brush compensation with 0.01mm accuracy
Dust Collection Volume: 5000 m³/h
Machine Dimensions: 4000mm (L) x 2400mm (W) x 2400mm (H)
Approximate Weight: 6.5 tons
6. Additional Features and Options
Customizable Brush and Belt Types: Different brush and abrasive belt types can be used to achieve specific surface finishes or handle materials with unique characteristics, such as delicate foils or pre-coated metals.
Touchscreen Control Panel: The PLC touchscreen allows operators to save preset programs, making it easy to switch between jobs and ensuring consistent results across production batches.
Magnetic Hold-Down Track: For ferromagnetic materials, a magnetic hold-down system provides additional stability, essential for handling thin or lightweight parts.
Wet or Dry Dust Collection: Depending on production needs, either a wet or dry dust collection system can be integrated, meeting environmental standards while keeping the workspace clean and safe.
Quick Change System for Consumables: Abrasive belts and brushes are designed for quick replacement, minimizing downtime and increasing operational efficiency.
7. Applications Across Industries
This deburring machine is ideal for small parts in sectors such as:
Automotive: Ensuring smooth edges and precise finishes on components such as brackets, clamps, and small stamped parts.
Aerospace: Providing high-precision deburring for safety-critical small parts.
Electronics: Preparing small metal parts with consistent surface finishes required for assembly in electronic devices.
Medical Devices: Ensuring burr-free, smooth edges on parts used in medical instruments, where safety and hygiene are paramount.
